Smart Assembly Room

Apparels

Intelligent assembly room solutions that help apparel manufacturers improve productivity, reduce operational costs, and build highly efficient smart factories.

shori-ga-apparels-garments.jpg

The problem

Apparel Manufacturing Pain Points

  • Small Batch Production

    Frequent style changes and smaller production quantities increase setup time and production costs.

  • Lack of Production Visibility

    Limited real-time production data affects planning, monitoring, and timely decision making.

  • Labor Shortage

    Increasing labor costs and difficulty finding skilled operators impact factory performance.

  • Production Imbalance

    Line balancing and workstation bottlenecks reduce production efficiency.

  • Payroll Complexity

    Manual calculation of piece-rate and hourly wages consumes significant management time.

  • Outsourcing Control

    Managing multiple factories and outsourced production becomes difficult without centralized data.

The solution

Smart Assembly Room Features

  • Mixed Style Production

    Run multiple garment styles simultaneously on one production line.

  • Real-Time Quality Monitoring

    Monitor production quality continuously throughout manufacturing.

  • Dynamic Line Balancing

    Automatically balance production to eliminate bottlenecks.

  • Smart Dispatching

    Automatically route garment pieces to the correct workstation.

  • Live Production Dashboard

    Track efficiency, WIP, and operator performance in real time.

  • ERP Integration

    Connect production data directly with ERP and management systems.

How it works

Smart Manufacturing Process

Our intelligent workflow ensures seamless production from planning to final quality analysis, improving efficiency and reducing errors.

  • shori-ga-apparels-planning.jpg

    Production Planning

    Plan production orders, fabric requirements, and cutting schedules to maximize manufacturing efficiency.

  • shori-ga-apparels-dispatching.jpg

    Intelligent Dispatching

    Automatically allocate jobs and distribute production tasks across workstations for balanced workflow.

  • shori-ga-apparels-real-time-tracking.jpg

    Real-Time Monitoring

    Track production status, operator performance, and machine utilization through live dashboards.

  • shori-ga-apparels-testing.jpg

    Quality & Performance Analysis

    Analyze production reports, quality data, and KPIs to improve future manufacturing performance.

Come and see it run

Visit our works

314, Link Road, Cheema Chowk,
Transport Nagar, Industrial Area-A,
Ludhiana, Punjab 141003